Packaging Innovation for Leading Indian Auto Component Supplier

Introduction

Packaging plays a pivotal role in ensuring the safe and efficient delivery of components in the auto industry. A leading Indian auto component supplier faced challenges in managing high packaging costs, optimizing storage, and meeting international supply chain requirements for luxury car brands like BMW and Audi. With XPERTPACK’s superior packaging design, they achieved significant cost savings and operational efficiencies.

The Challenge

1. High Packaging Costs:The per-component packaging cost was ₹14.8, largely due to the use of foam fitments.
2. Low Storage Efficiency:Foam fitments occupied significant storage space, limiting the number of components that could be shipped per container.
3. Freight Inefficiency:Only 8700 components could fit in a standard 20-ft container.
4. Labor-Intensive Fitments:Foam components were difficult to make and assemble, adding to operational complexity.

XPERTPACK’s Solution

1. Corrugated Packaging Design:

• Replaced foam fitments with custom corrugated trays to reduce material costs and save space.
• Improved stacking efficiency while maintaining component safety.

2. Increased Container Utilization:

• Enhanced container capacity from 8700 to 14,400 components per 20-ft container.

3. Cost Savings:

• Reduced per-component packaging cost from ₹14.8 to ₹9.25, resulting in a 5% packaging cost savings.

4. Freight and Storage Optimization:

• Achieved a 5% savings in freight costsby maximizing storage efficiency.
• Reduced storage space requirements with compact and efficient custom corrugated packaging.

Results Delivered

1. Packaging Cost Savings:₹5% reduction in per-component packaging costs.
2. Freight Efficiency:Increased container capacity, reducing transportation costs by 5%.
3. Operational Improvements:Simplified assembly process with lightweight, eco-friendly corrugated materials.
4. Supply Chain Excellence:Improved supply chain efficiency for premium brands like BMW and Audi.

Conclusion

By replacing foam fitments with innovative corrugated packaging, XPERTPACK helped the supplier achieve significant cost savings and operational efficiencies. Our solution ensured compliance with global supply chain requirements while maintaining superior protection for auto components.

Are you ready to optimize your packaging process? Partner with XPERTPACK today for cost-effective, sustainable, and innovative packaging solutions!