Case Study
For a Complete Peace of Mind
Leading Aluminum Die Cast Producer
Rapid Development:
Developed new packaging within a week to meet evolving needs.
Penalty Prevention:
Implemented measures to avoid component mixing and associated penalties.
Seaworthy Compliance:
Ensured all packaging met stringent seaworthy standards.
Cost Efficiency:
Addressed overspending through efficient packaging solutions.
Comprehensive Solution:
Managed material, machinery, manpower, and container lashing.
Operational Scale:
Operates 40 packing lines across multiple locations, running 24/7.
High Volume Output:
Packs 2500-3000 pallets monthly with a diverse BOM.
Efficient Manpower:
Employs 50 packers for online packaging, maintaining zero unpacked inventory.
Continuous Improvement:
Implemented work instructions, daily MIS, and safety stock management.
Sea-Worthy Packaging
Challenge:
XPERTPACK, a leading provider of packaging solutions, aimed to ensure the safe transport of metal products, particularly for clients in the automotive and components industries, facing longer shipping times over sea routes. Preventing corrosion caused by moisture and avoiding costly degreasing and oil removal processes were key challenges.
Solution:
Outcome:
Easyload
XPERTPACK offers a patented “Easyload” system that efficiently streamlines material handling, making container loading seamless.
Eliminate Forklifts
Our clients have eliminated forklifts and have been able to drastically reduce other material handling equipments.
Safe Operation
The equipment is non-polluting and poses no safety or health risks for operators
Eliminate Open-Top Containers
Using EasyLoad and efficient packaging, we have helped our clients replace 9000 open-top containers with dry containers that are cheaper and easily available
Efficient Dock Management
Efficient Dock Management by reducing the truck time spent per dock.
New-Age Furniture Manufacturer
Solution
- Implemented comprehensive packaging strategy tailored to specific requirements.
- Customized packaging solutions developed for each furniture piece, considering size, weight, and vulnerability to damage.
- Utilized special cushioning materials such as foam inserts and corner protectors to provide maximum protection during transit.
- Innovative packaging designs implemented to optimize space utilization and reduce shipping costs without compromising safety.
- Rigorous testing conducted to simulate various transport conditions and identify vulnerabiliti
Scale
- Implementation of packaging solutions resulted in significant improvements in shipping operations.
- Cost-effective packaging strategies maintained competitive pricing without compromising quality
